Research Articles | Challenge Journal of Concrete Research Letters

Mechanical properties assessment of recycled brick aggregate concrete using demolition waste from century-old masonry buildings in Nepal

Bipul Niroula, Mahesh Raj Bhatt


DOI: https://doi.org/10.20528/cjcrl.2026.01.004
View Counter: Abstract | 587 times | ‒ Full Article | 211 times |

Full Text:

PDF

Abstract


This study explores the potential of recycling bricks from dismantled old buildings into brick aggregates and utilizing them as coarse aggregates in recycled brick aggregate concrete. Nepal, being susceptible to seismic events, generates large amounts of construction debris, with bricks being a major portion of this, which is mainly disposed of through landfilling. Additionally, the increasing use of reinforced cement concrete construction has been significant, which poses a toll on natural aggregate resources, resulting in the depletion of finite resources. To address these issues, this study focuses on recycling bricks as coarse aggregates in concrete. An experimental approach was adopted to determine properties of bricks and concrete ingredients, including cement, sand, brick aggregates, and coarse aggregates. The mechanical and physical properties of concrete, that is, compressive, split-tensile, and flexural strengths were studied by replacing natural coarse aggregates with recycled crushed brick aggregates at different percentages (0%, 10%, 20%, 30%, and 100%), denoted as B0%, B10%, B20%, B30% and B100%, respectively. Meanwhile, ultrasonic pulse velocity was performed to determine the quality of recycled brick aggregate concrete. With respect to the control mix (B0%), percentage decrease in compressive strength, tensile strength, and flexural strength for B10% and B100% are 0.72% and 28.26%, 4.68% and 25.16%, and 2.95% and 7.58%, respectively. From the ultrasonic pulse velocity, all mixes except B100% had excellent quality as per Indian Standards. Results highlight that recycled brick aggregate seems suitable up to 30% replacement, considering the strength decrement in compressive and flexural strengths relative to the control mix.


Keywords


recycled brick aggregate concrete; brick aggregates; compressive strength; flexural strength; ultrasonic pulse velocity; split-tensile strength

References


Aboalella AA, Elmalky A (2023). Use of crushed bricks and recycled concrete as replacement for fine and coarse aggregates for sustainable concrete production. Challenge Journal of Concrete Research Letters, 14(2), 39–46.

Adamson M, Razmjoo A, Poursaee A (2015). Durability of concrete incorporating crushed brick as coarse aggregate. Construction and Building Materials, 94, 426–432.

Aliabdo AA, Abd-Elmoaty A-E M, Hassan HH (2014). Utilization of crushed clay brick in concrete industry. Alexandria Engineering Journal, 53, 151–168.

Azam R, Riaz MR, Haq EU, Shihata A, Zawam M (2022). Development of quality assessment criteria for burnt clay bricks of different ages based on ultrasonic pulse velocity test. Buildings, 12, 1069.

Bajracharya S, Phuyal S, Acharya S, Timilsena S, Regmi S, Chaudhary UK, Nepal B, Shrestha AR (2025). Sustainability assessment of recycled concrete aggregate in the Kathmandu Valley: a comparative analysis with natural coarse aggregate. Discover Civil Engineering, 2, 78.

Basit A, Hameed R, Abbas S, Karam M, Shahzad S, Kazmi S, Munir M (2024). Impact of recycled concrete and brick aggregates on the flexural and bond performance of reinforced concrete. Applied Sciences, 14, 2719.

Bhanbhro R, Memon I, Ansari A, Shah A, Memon BA (2014). Properties evaluation of concrete using local used bricks as coarse aggregate. Engineering, 6, 211–216.

Bhatta N, Adhikari A, Ghimire A, Bhandari N, Subedi A, Sahani K (2024). Comparing crushed brick as coarse aggregate substitute in concrete: experimental vs. numerical study. Iranian Journal of Science and Technology, Transactions of Civil Engineering, 48, 4255–4274.

Bhattarai J, Ghale DB, Chapagain YP, Bohara NB, Duwal N (2018). Study on the physical and mechanical properties of ancient clay brick samples of Kathmandu Valley, Nepal. Tribhuvan University Journal, 32, 1–18.

Bohara N, Ghale D, Chapagain Y, Duwal N, Bhattarai J (2020). Effect of firing temperature on physico-mechanical properties of contemporary clay brick productions in Lalitpur, Nepal. Bangladesh Journal of Scientific and Industrial Research, 55, 43–52.

Cachim PB (2009). Mechanical properties of brick aggregate concrete. Construction and Building Materials, 23, 1292–1297.

Central Bureau of Statistics (2021). National Population and Housing Census 2021. National Statistics Office, Office of the Prime Minister and Council of Ministers, Government of Nepal. https://censusnepal.cbs.gov.np/results [accessed 27-10-2025].

Rao MC (2018). Properties of recycled aggregate and recycled aggregate concrete: effect of parent concrete. Asian Journal of Civil Engineering, 19, 103–110.

Chapagain YP, Sapkota S, Ghale DB, Bohara NB, Duwal N, Bhattarai J (2020). A case study on mineralogy and physico-mechanical properties of commercial bricks produced in Nepal. SN Applied Sciences, 2, 1856.

De Brito J, Agrela F, Silva RV (2019). Construction and demolition waste. In: New Trends in Eco-Efficient and Recycled Concrete. Elsevier, pp. 1–22.

De Brito J, Pereira AS, Correia JR (2005). Mechanical behaviour of non-structural concrete made with recycled ceramic aggregates. Cement and Concrete Composites, 27, 429–433.

Debieb F, Kenai S (2008). The use of coarse and fine crushed bricks as aggregate in concrete. Construction and Building Materials, 22, 886–893.

Gyawali TR (2022). Re-use of concrete/brick debris emerged from big earthquake in recycled concrete with zero residues. Cleaner Waste Systems, 2, 100007.

Hachemi S, Khattab M, Benzetta H (2022). The effects of recycled brick and water/cement ratios on the physical and mechanical performance of recycled aggregates concrete. Innovative Infrastructure Solutions, 7, 270.

IS 383 (2016). Coarse and fine aggregate for concrete – Specification. Bureau of Indian Standards, New Delhi, India.

IS 456 (2000). Plain and reinforced concrete – Code of practice. Bureau of Indian Standards, New Delhi, India.

IS 516 (Part I/Sec 1) (2021). Method of tests for strength of concrete – Part I: Determination of strength of hardened concrete. Bureau of Indian Standards, New Delhi, India.

IS 516 (Part 5/Sec 1) (2018). Method of tests for strength of concrete – Part 5: Non-destructive testing of concrete – Section 1: Ultrasonic pulse velocity. Bureau of Indian Standards, New Delhi, India.

IS 1077 (1992). Common burnt clay building bricks – Specification. Bureau of Indian Standards, New Delhi, India.

IS 2386 (Part I) (1963). Methods of test for aggregates for concrete – Part I: Particle size and shape. Bureau of Indian Standards, New Delhi, India.

IS 2386 (Part III) (1963). Methods of test for aggregates for concrete – Part III: Specific gravity, density, voids, absorption and bulking. Bureau of Indian Standards, New Delhi, India.

IS 2386 (Part IV) (1963). Methods of test for aggregates for concrete – Part IV: Mechanical properties. Bureau of Indian Standards, New Delhi, India.

IS 4031 (Part 1) (1996). Methods of physical tests for hydraulic cement – Part 1: Determination of fineness by sieving. Bureau of Indian Standards, New Delhi, India.

IS 4031 (Part 4) (1988). Methods of physical tests for hydraulic cement – Part 4: Determination of consistency of standard cement paste. Bureau of Indian Standards, New Delhi, India

IS 4031 (Part 11) (1988). Methods of physical tests for hydraulic cement – Part 11: Determination of density. Bureau of Indian Standards, New Delhi, India

IS 10262 (2019). Concrete mix proportioning – Guidelines. Bureau of Indian Standards, New Delhi, India.

Khadka A, Timisina P, Adhikari S (2025). Comparative analysis of compressive strength of natural and brick aggregate concrete. Journal of UTEC Engineering and Management, 3, 112–123.

Khanal D, Paudel MR (2023). Quality assessment of bricks produced in Chitwan District, central Nepal. Journal of Nepal Geological Society, 65, 141–150.

Lennon M (2005). Recycling construction and demolition wastes: a guide for architects and contractors. Commonwealth of Massachusetts, Department of Environmental Protection, Boston, USA.

National Planning Commission (2015). Nepal Earthquake 2015 ‒ Post Disaster Needs Assessment, Vol. B: Sector Reports. National Planning Commission, Government of Nepal. https://nepal.unfpa.org/sites/default/files/pub-pdf/PDNA_volume_BFinalVersion.pdf [accessed 27-10-2025].

Pacheco-Torgal F (2017). High tech startup creation for energy efficient built environment. Renewable and Sustainable Energy Reviews, 71, 618–629.

Parajuli HR (2012). Determination of mechanical properties of the Kathmandu World Heritage brick masonry buildings. Proceedings of the 15th World Conference on Earthquake Engineering. Lisbon, Portugal.

Parajuli RR, Furukawa A, Gautam D (2020). Experimental characterization of monumental brick masonry in Nepal. Structures, 28, 1314–1321.

Poudel R, Hirai Y, Asari M, Sakai S (2019). Field study of disaster waste management and disposal status of debris after Gorkha Earthquake in Kathmandu, Nepal. Journal of Material Cycles and Waste Management, 21, 753–765.

Poudel S, Subedi A, Khadka B, Poudel A, Adhikari B, Thapa BB, Gyawali TR (2025). Study on the mechanical properties of concrete with recycled aggregates, glass fibers, and fly ash: exploring environmental waste utilization. Innovative Infrastructure Solutions, 10, 377.

Şamdan F, Çelikyürek İ, Canbaz M (2024). Determination of waste crushed baked clay aggregate concrete with granular composite material preparations. Challenge Journal of Concrete Research Letters, 15(4), 112–119.

Shrestha S (2019). A case study of brick properties manufacture in Bhaktapur. Journal of Science and Engineering, 7, 27–33

Silva RV, de Brito J, Dhir RK (2014). Properties and composition of recycled aggregates from construction and demolition waste suitable for concrete production. Construction and Building Materials, 65, 201–217.

Subedi SK (2020). Study of characteristics of bricks produced in Kathmandu, Nepal. American Journal of Civil Engineering, 8, 64.

Thapaliya N, Karki N, Badu L, Karki R, Bagale U, Timalsina I, Ali Y, Thapa S, Bhatt MR (2024). Study on properties and uses of clay burnt bricks as a popular construction material: A case study of Bhaktapur, Nepal. Proceedings of the 11th International Conference on Challenges in Earth-Based Interior Architecture; Current Issue in Earth-Based Materials, Construction Techniques and Approaches, Kayseri, Turkey.

Xiao J, Li W, Fan Y, Huang X (2012). An overview of study on recycled aggregate concrete in China (1996–2011). Construction and Building Materials, 31, 364–383.


Related Articles